"Cleaning heat treatment" is the future direction of electric furnace development

An industry media announced the 2007 "Second Heat Treatment Equipment User Survey" report, in order to further understand the current basic distribution and use of equipment for heat treatment users in various regions, to understand the customer's demand for heat treatment equipment performance and services, And the source of information, purchase habits, etc. when purchasing equipment. Through the investigation and analysis of the characteristics and trends of user consumption, it objectively reflects the application level and market demand of heat treatment equipment in recent years, for the future development and improvement of products, the scientific formulation of marketing strategies, and the purchase of products by users. Provide a reliable reference.

The survey lasted for half a year and received 437 feedback forms. The industry is mainly distributed from automobiles, motorcycles, parts manufacturing, aerospace, rolling stock, military and other industries. The survey group mainly comes from middle and senior technical managers and some business leaders of user companies.

The investigation selected seven types of equipment such as induction heating equipment, vacuum furnace, controllable atmosphere multi-purpose furnace, ion nitriding furnace, electric resistance furnace, fuel furnace and salt bath furnace. Understand the application of these equipment in user companies in the past five years. The statistical results reflect that the company has inductive heat treatment equipment in the process of upgrading and renovating heat treatment equipment in recent years. The controllable atmosphere multi-purpose furnace, vacuum furnace, and ion nitriding furnace have increased significantly in the enterprise, while the fuel furnace and the salt bath furnace have been reduced, and the salt bath furnace has the largest reduction.

For the analysis of demand, in the next two years, there is still a large market space for induction heating devices, controllable atmosphere multi-purpose furnaces, vacuum furnaces, resistance furnaces and ion nitriding furnaces. The demand for salt bath furnaces has gradually narrowed. To a certain extent, this also reflects a trend toward the development of clean heat treatment.

However, it should be pointed out that the use and demand of fuel furnaces are still relatively low, which indicates that the heat treatment energy structure is not reasonable enough. It is understood that many foreign workers. In terms of policies and regulations, developed countries have basically eliminated the use of coal as fuel for reducing emissions of sulfur dioxide, carbon monoxide, carbon dioxide, dust and cinder. The use of heavy oil is becoming less and less, and most of the light oil is used. Natural gas is the most ideal fuel.

In terms of technology, the waste heat utilization of the combustion furnace has reached a high level, and the optimization of the burner structure and the strict control of the air-fuel ratio ensure that the pollution is minimized under the premise of reasonable combustion. Therefore, the priority of primary energy, full use of waste heat, waste heat, and expanding the application range of fuel furnaces will be the direction of future efforts.

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