Effect analysis of application principle of high temperature resistant thermal insulation coating

The high temperature thermal insulation coating technology is in the forefront of the world, and the temperature resistance can reach 1800 °C. The coating is a high performance thermal barrier composite ceramic thermal insulation material, and the military high-tech thermal insulation coating is turned into a multifunctional insulation for civilian use. Insulation coatings Nowadays, domestically produced coatings, wood coatings, coil coatings, anti-corrosion coatings, special coatings and other products have achieved key breakthroughs in technology and process quality, and are developing towards green environmental protection. The coatings for improving thermal energy are not to be outdone, and the development of Zhisheng high-temperature insulation is also very rapid. High-temperature insulation coatings, as the name implies, are high temperature resistant and have good heat transfer resistance. However, the high temperature resistant thermal insulation coating is different from the traditional thermal insulation material. It is a new type of thermal insulation material, with the upgrading of materials processing and aerospace, automotive, military, petroleum and petrochemical, metallurgy, electric power, construction and other systems. Production technology innovation, so the performance requirements of thermal insulation materials are getting higher and higher, not only need to work in higher use temperature and more harsh corrosive environment, but also have thin layer, anti-vibration, anti-fatigue, Resistance to sudden changes in temperature and erosion resistance, traditional thermal insulation materials have been difficult to meet the requirements of production and use, with the continuous development of industrial technology, high temperature insulation coatings came into being. The necessary performance conditions for high temperature resistant thermal insulation coatings are as follows:
1, high temperature resistance: high temperature insulation coating must have a temperature resistance of more than 600 ° C, or the use of inorganic high temperature solution unique to Beijing Zhisheng Weihua Chemical Company, temperature can reach 1800 ° C.
2, low thermal conductivity: thermal conductivity coating of high temperature insulation coating can not be higher than 0.06W / mK. The thermal conductivity coefficient of ZS1 high temperature resistant thermal insulation coating is only 0.03W/mK, which is ten times lower than the thermal conductivity of traditional thermal insulation materials, and the thermal insulation inhibition efficiency can reach about 90%. ZS1 high temperature thermal insulation coating coating 8mm thick coating on the surface of the object at 1100 °C, the surface temperature of the object can be reduced from 1100 ° C to 100 ° C.
3, green and environmental protection: high temperature insulation coatings must be inorganic water-based environmental protection, without any volatile VOC and other substances. ZS1 high temperature heat insulation coating is made of pure inorganic material, non-toxic and harmless, and has no odor at high temperature and normal temperature.
4, high energy-saving rate: high-temperature insulation coatings are heat insulation and energy-saving materials, energy saving rate should reach more than 30%. ZS1 high temperature thermal insulation coating Zhisheng can suppress the heat radiation and heat conduction loss of high temperature objects and low temperature objects, and can maintain 70% heat loss of the object, and the energy saving rate can be as high as 60% or more.
5, anti-corrosion pressure: high temperature insulation coating must have a certain hardness and corrosion resistance. ZS1 high temperature insulation coating can protect the substrate from corrosion of corrosion materials, high hardness, pressure resistance, wear resistance and impact resistance.
6, the raw materials are fine: the accuracy of the main raw materials of high temperature insulation coatings is higher than 50 mesh. ZS1 Zhisheng high temperature insulation coatings The main components of nano-hollow microbeads are required to be above 500 mesh, with uniform particle size and ceramic wall thickness difference of less than 5%.
7. High solid content: High temperature resistant thermal insulation coatings are materials that prevent heat exchange and cannot be equated with different paints. The solid content is higher than 50%. ZS1 Zhisheng Weihua high temperature insulation coating has a solid content of more than 90%.
8, good adhesion: high temperature insulation coating adhesion to reach level 1, fatigue resistance, heat expansion and shrinkage performance is good, ZS1 Zhisheng high temperature insulation coating coefficient expansion coefficient as high as 12 × 106.
Reduce heat loss, avoid heat exchange, protect materials from high temperature erosion, and high temperature thermal insulation coatings work. The high temperature resistant thermal insulation coating is a water-based inorganic coating. It is made of high-temperature solution specially made by Beijing Zhisheng Weihua and is made of nano-ceramic hollow micro-beads, silica-alumina fibers and other inorganic materials. The temperature resistance is -80-1800 °C, heat conduction. The coefficient is only 0.03W/mK (normal temperature 70 °C), ZS-1 high temperature insulation coating can effectively suppress and shield the infrared radiant heat and heat conduction heat, heat insulation inhibition efficiency can reach 90 or so, can inhibit high temperature The heat radiation and heat conduction of the object are lost, the heat inside the object can be kept 70, the cold matter can be effectively kept cold and the cooling loss caused by the ambient radiant heat can be prevented, and the condensation of the object can be prevented. ZS-1 high temperature insulation coating also has the characteristics of noise reduction, fire retardant, wear resistance, insulation resistance, breakdown resistance, acid and alkali resistance, light weight, convenient construction and long service life.
2, the performance of high temperature insulation coatings, industrial high temperature insulation coatings specific energy saving effect:
1. Apply a certain thickness of ZS-1 high temperature thermal insulation coating on the outer surface of high temperature mold and injection molding machine. The surface temperature of the mold surface coated with 8mm high temperature thermal insulation coating on 1100 °C can be reduced to less than 100 °C. It can effectively reduce heat energy loss and improve the working efficiency of the mold machinery;
2. Apply 3mm thick ZS-1 high temperature heat insulation coating on high temperature flue and exhaust pipe. The outer surface temperature of the pipe is generally reduced from 500 °C to 150 °C, which is beneficial to flue gas emission and reduce condensation. To avoid unnecessary pipe corrosion;
3, heat insulation and energy saving on the building wall, brush ZS-1 high temperature insulation coating, good thermal insulation effect, energy saving rate can reach 60 or more, can keep 80 heat in the building without loss, Zhisheng Weihua coating Waterproof and moisture proof, fire retardant grade can reach Class A, no harmful gas generated under high temperature, inorganic environmentally friendly material, long service life;
4. Apply ZS-1 high temperature resistant thermal insulation coating on the ladle to reduce the heat conduction loss of the molten steel, high temperature resistance, good thermal insulation effect, reduce the weight of the traditional thermal insulation material for the ladle, and help the ladle Loss of heat during the movement;
5, only 6mm thick ZS-1 high temperature insulation coating on the outer surface of the industrial furnace can reduce heat loss by more than 30, and the surface of the object of 1100 °C is coated with 8mm high temperature thermal insulation coating. The surface temperature of the coating can be reduced. Up to 100 ° C. Spraying on the outer surface of high-temperature pipes, equipment and containers can effectively suppress the loss of heat radiation and heat, and the energy saving rate is above 10;
6. ZS-1 high temperature resistant thermal insulation coating is applied to the inner and outer surfaces of various metal materials to effectively prevent heat conduction and improve thermal insulation effect. The thermal insulation rate can reach more than 90%. Apply 10mm thick ZS-1 high temperature resistant thermal insulation coating to the box at minus 30 °C. The temperature in the 24-hour cabinet is not lower than 0 °C, and the air-conditioning of 70 is not lost;
7, hot water tank, dyeing tank insulation, brushing ZS-1 high temperature insulation coating on the outside of hot water tank and dyeing tank, reduce external surface temperature, reduce heat loss, reduce production cost and improve energy utilization;
8. ZS-1 high temperature resistant thermal insulation coating is applied on steam pipeline and heat pipeline to reduce the loss of steam heat energy and ensure the loss of thermal energy. The energy saving rate can be as high as 95, and it can also protect personal safety and not be burned.
9. Zhisheng Weihua high temperature heat insulation coating is applied to the metal plate with low temperature resistance in high temperature environment to protect the metal plate from high temperature. Do not exceed the high temperature boundary of the metal plate and give full play to the performance of the metal plate. Indicators can also reduce the cost of high-temperature equipment manufacturing;
10. Apply ZS-1 high temperature heat insulation coating on the stove and cooker to reduce heat loss and improve heat utilization. The energy saving rate can reach 60 or above.
The high temperature thermal insulation coating technology is in the forefront of the world, and the temperature resistance can reach 1800 °C. The coating is a high performance thermal barrier composite ceramic thermal insulation material, and the military high-tech thermal insulation coating is turned into a multifunctional insulation for civilian use. Insulation coatings, using the latest international technology integrated thermal insulation coating complete production equipment, improve the inherent quality of thermal insulation coatings and the stability of various technical indicators, greatly improve the energy saving rate of industrial equipment, reduce energy consumption significantly, in a certain The use of these equipment can improve the industrial production process, improve the overall quality of industrial equipment, and excellent performance indicators. Beijing Zhisheng Weihua Company [010-51185868] follows the main line of innovation-quality-reputation-brand, develops coating technology, creates high-end independent brands, and continues to innovate and develop. Http://news.chinawj.com.cn Effect analysis of application principle of high temperature resistant thermal insulation coating Editor: (Hardware Business Network Information Center) http://news.chinawj.com.cn Effect analysis of application principle of high temperature resistant thermal insulation coating

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