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Economic integration has accelerated the process of localization of automobile molds in China, and Chinese automobile manufacturers have the ability to independently develop automobiles. In order to satisfy customers' pursuit of the diversity and individualized will of automotive products, more models will be available. In order to adapt to the market demand, automobile manufacturers change their models frequently. About 80% of the molds need to be replaced each time. Each type of automobile stamping die has thousands of pairs, worth hundreds of millions of yuan. At present, there are 200 models in China, and the replacement and modification will reach 500-600. Each type of car will have 8 kinds of molds to be eliminated. The body cover mould of a sedan model averages 200 million yuan, and China needs to purchase 3.6 billion yuan per year for car cover moulds. In 2005, the state issued the characteristics of vehicle characteristics (restricting imports, local production of key components), and also increased the opportunity for mold companies to produce molds for car exterior parts. China's low-tech molds have been oversupplied, and the market profit margin is small; medium and high-grade molds with high technical content are far from being able to meet the needs of the market. There are still plenty of room for development of high-end molds such as precision and complex stamping dies and car cover molds. .
During the “Eleventh Five-Year Plan†period, Hebei Province’s body mold enterprises plan to invest about 800 million yuan. The main equipments to be purchased include: imported large-scale five-axis CNC machining center; five-sided CNC milling machine; large tabletop high-precision three-coordinate measuring instrument; large-scale pressure machine tool ; design processing software, etc. The source of funds mainly depends on the self-raising of enterprises.
Development direction of mold industry in Hebei Province 1. Development direction and recommendations 1) It is recommended that the government give certain support to policies and funds. Drawing on the experience of other provinces and municipalities in supporting the development of the mold industry, the relevant policies are formulated from the aspects of land use, tax reduction and financing. Tax exemption and interest subsidy for the introduction of large equipment.
2) Increase support for industry associations, expand the functional authority of the association, and give full play to the association's industry self-discipline management role.
3) Strengthen exchanges and cooperation with mold enterprises at home and abroad, introduce advanced equipment, technology and modern management methods, so that enterprises can devote more to the domestic and international mold market and promote the development of mold industry in Hebei Province.
4) Strengthen the close contact and cooperation between the mold counterparts in the province, coordinate and exchange information, and develop and improve the mold market. Encourage the creation of a mold research and development base that plays an important role in the development of the industry, and establish a “Mould Productivity Promotion Center†to realize the integration of production, learning and research.
5) Strengthen support and support for private mold enterprises, provide them with technical services and help, improve the overall ability level, and guide enterprises to develop in the direction of regularization.
6) Renovate the traditional production technology of mold enterprises with information technology and high technology, encourage innovation and create famous brands.
7) The mold industry should further develop large-scale, precise, complex, long-life molds and develop towards specialization.
8) Strengthen the training of middle and high-end mold technical talents, master CAD/CAE/CAM technology, virtual technology, reverse engineering and concurrent engineering technology as soon as possible to meet the needs of the market.
9) Automotive mold is the key development direction of Hebei Province 2. Development ideas and strategies 1) The development of mold industry is guided by the domestic and international automotive mold market demand and national industrial policy, with the focus on improving economic efficiency and competitiveness, and optimizing by structural adjustment. As the main line, the combination of concept innovation, technological innovation and management innovation is the driving force to promote the upgrading of automobile mold industry in Hebei Province. Actively support key enterprises with competitive advantages to become the "leading" to drive the development of the industry, foster a group of manufacturers that are compatible with key enterprises, and promote the development of automotive mold specialization, thus forming the overall strength of automobile mold manufacturing industry in Hebei Province.
2) Development strategy of mold industry The strategic policy adopted to promote the rapid development of the automobile mold industry is to “break through, improve on the surface; develop links, strengthen cooperation; accept transfer, consolidate domestic demand, and focus on innovationâ€.
“Points to break through, face improvement†is to improve the technical level and manufacturing capacity of Hebei automobile mold manufacturing industry as a whole, and shorten the gap with the advanced level at home and abroad. Through the introduction of technology to absorb senior technical talents, comprehensively improve the industrial level of automobile molds in Hebei Province, strengthen independent innovation and development for key and advantageous body molds, and strive to make greater breakthroughs; common technologies, key technologies and complete sets of technologies for the industry. It is necessary to organize enterprises to vigorously carry out research and development; for products with large market demand, enterprises that already have certain foundations and advantages, we must focus on supporting them to achieve scale breakthroughs.
“Developing links and strengthening cooperationâ€, the first is to strengthen the strategic horizontal alliance between the peers of automobile mold production enterprises. The second is to form a vertical strategic alliance with the mold industry chain consisting of mold customers, design programming companies, mold manufacturing companies, basic parts, materials, standard parts suppliers, research institutes, etc.; through introduction, joint venture, restructuring, loose integration, etc. A variety of ways to expand the link and scale of medium and high-end products; optimize the structure, improve the technical level and competitiveness of the body mold supporting, to form a new growth point. Medium and high-end car cover moulds are the ultimate embodiment of the strength and level of automobile body moulds. It is necessary to vigorously cultivate enterprises with R&D, design, manufacturing and quality assurance of complete vehicles, enhance the ability of complete sets, and create famous brands.
“Accepting transfer, consolidating domestic demand, and focusing on innovationâ€, we must make full use of the opportunities for foreign auto mold market to transfer to China and the domestic auto mold market, and strengthen cooperation with domestic and foreign customers to implement the “introduction†and “going out†development strategy. . Luo Baihui believes that it is necessary to establish technical exchanges, cooperative relations, or joint ventures with enterprises in advanced developed countries with advanced automobile mold technology, and to close the technological capabilities of enterprises with the advanced technologies of foreign enterprises in the shortest time, and participate in international market competition. By improving the automotive molds in developed countries, the technical level and management level of automobile molds in Hebei Province will be improved. At the same time, on the basis of continuing to consolidate the existing domestic customers, it is necessary to enter the supporting system of the domestic automobile production main engine factory; to be the most powerful FAW mold, Tianqi mold, two steam mold, Chengfei mold and other enterprises with the domestic automobile mold Strengthen cooperation and enter their production collaboration network. To ensure the matching needs of the automobile production plants in Hebei Province. It is necessary to strengthen the construction of automobile mold production base with strong research and development strength and high level, and form a high-tech center integrating R&D center, talent training center and mold manufacturing center, and undertake the research and development, design and production of large-scale cover parts for automobiles and cars. Ability to gradually form products with independent intellectual property rights and improve the competitiveness and economic benefits of enterprises.
Suggestions on the development direction of Hebei mold market
The development of the automotive industry has driven the development of the domestic automotive mold industry. At present, there are 3 enterprises producing body molds with a production value exceeding 100 million yuan; 10 enterprises with close to 100 million yuan (one in Hebei); 20 enterprises with more than 50 million yuan (eight in Hebei); Left and right car cover parts mold production capacity. According to the information provided by the National Model Association, there are more than 100 enterprises producing automobile cover moulds in the country, and 25 in Hebei Province, accounting for 1/4 of the total. At present, in some areas of China, the prototype of the automobile cover mold gathering production base has been formed, and the automobile mold industry group and the professional and close supply chain have been formed. The automobile cover mold production enterprises in the country are gathered together: Hebei Province Shanghai, in addition to Hubei, Tianjin, Jilin, Beijing, Harbin, Chongqing, Chengdu and other places.