Panel furniture production process

Panel furniture is a popular furniture product in recent years. The shape and appearance of panel furniture is very popular among consumers. A set of high-quality panel furniture is of course inseparable from the perfect production process, so what is the process of making the panel furniture, which is also a lot of curious and concerned, the following small series will tell you in detail the production process of the panel furniture.

First, for the convenience of operation, the plate-like furniture production is divided into two lines A and B, and the A-line is the workpiece route of the MDF sticker or the white oil coating line.

A: cutting material - pressing plate (nailing) - clearing edge (grooving) - rolling machine - batch gray - sticker - primer - dry sand - topcoat - installation

B: Processing board (decorative panel) processing route is specifically: cutting material - pressing plate - clearing edge (opening - boring machine - edge sealing - trimming - installation is simple because B line working procedure, usually B line opening time is faster than A line The material time is delayed by 3-4 days, so that the two lines can be packaged.

Second, the board furniture manufacturing process requirements and tools used

1. Tools required for the mechanism section: paper machine, electronic saw, gang saw, nail frame, cold press, double-head saw, row drill, push table saw, end mill, flower slot machine, edge banding machine, etc.

Third, part of the mechanism and quality requirements of the mechanism section:

1. Process requirements for paper pressing: After processing the plate, the paper must be firm and smooth, and it is not allowed to degumming, separating, bubbles, scratches, wrinkles, rotten paper, indentations and other sundries.

2, the quality requirements of the press:

a. The gluing of the plate should be firm and no degumming is allowed. When the plate is auxiliary, it must be aligned with the adjacent sides of the skeleton. The position deviation of the upper and lower plates after cold pressing is less than 1.5cm.

b. The surface of the parts after cold pressing should be clean and flat, and no obvious skeleton marks, bending deformation, scratches and excessive glueing are allowed.

c. The curved core strips should be tight, the surface should be flat, and the transition is naturally free of glue contamination.

3, the quality requirements of the milling machine:

a. Mold making must be accurate, the shape size after processing is consistent with the drawing, and the tolerance of the non-joining position is ±1.5mm.

b. The processing surface must be smooth, the lines are smooth, the transition is natural, the surface of the parts after processing is smooth, no cracking, scratches, etc., the surface of the parts is clean, no debris, no wood chips.

Fourth, the quality requirements of the paint section:

1. Quality requirements for white blank grinding: There should be no burrs on the surface of the parts, the edges should be smooth, there should be no unevenness, and the corners of the board surface should be chamfered. It is better not to scratch the hands. After grinding, there should be no degeneration phenomenon.

2, the quality requirements of the ash: the surface is solid, smooth, uniform thickness, not allowed to wear sand, can not have pits, sand holes, pores, accumulated putty, etc., the putty of the hole must be cleaned, the parts that do not approve the ash should be kept clean.

3, the quality requirements of the primer: strictly according to the formula for paint adjustment, board surface cleaning, coated surface can not have pinholes, granular, paint residue, uneven spraying, no sag, no shrinkage, rising edge, bubbling, etc. The coating must cover the bottom of the batch.

4, the quality requirements of dry sand: polished paint surface is smooth, can not have pinholes, nail holes, can not sand through the paint coating, the sand road should be straight and thin, can not have groove marks, sand marks of the grinding machine, if The corners, wiring and arc of the sand-coated paint must be re-ground and then polished.

5, sticker parts requirements: after polishing, the parts should be smooth and bright, sand through, inorganic shadow sand marks, no sand penetration bottom, scratching phenomenon, after polishing, you must wipe clean before putting back the iron frame.

6, white background quality requirements: bright, matte parts, must use 400 #, 600 #, 800 # sandpaper, polished parts should be smooth, bright, inorganic shadow sand marks, no sand penetration bottom, fluffing phenomenon, but To be sand-permeable, there must be no insufficiency. Sand-wearing parts must not be covered with a grease pen.

7. Blowing dust treatment quality requirements: The painted surface is clean and free of ash and dust particles. The wood chips in the hole and slot must be cleaned.

8, the quality requirements of the topcoat: the surface is sprayed evenly, smooth and smooth, no sag, shrinkage, rising edge, bubbling, wrinkling, the line is basically the same as the plane, no accumulation of paint, no need to spray the part to maintain Clean and tidy along the paint line.

9, transparent oil spray quality requirements: surface spray uniform, smooth and smooth, no sag, shrinkage, rising edge without spraying parts, keep clean, edge paint line neat.

10. Polishing quality requirements: The surface of the polished plate has a mirror-like luster. There must be no visible polishing lines, no dust, wrinkles, bubbling, etc. After polishing, the residual wax must be wiped clean.

Fifth, the quality requirements of the packaging section:

1. Manual trimming and coloring quality requirements:

a. The parts after trimming are not allowed to have trauma, sand injury, scratches, etc., keep the board surface clean, and do not allow wood chips, glue and other debris.

b. The side strips after manual trimming must be smooth, and the right-angled parts should be sanded. Keep a right angle and do not sand into a circular arc.

c. After trimming, the parts should be color-treated. The color of the color should be consistent with the color of the board surface, and too much color difference is not allowed.

2. Manual installation quality requirements: The components must be installed firmly, keep the board surface clean, and do not allow scratches, indentations, bumps, and scratches on the surface.

3. Packaging quality requirements:

a. The product must be inspected before it can be packaged. The parts must be placed according to the stacking requirements of the packing list.

b. The sealing tape must be firmly attached, the packing tape must also be tight, and the product stack must be in accordance with the requirements.

Xiao Bian summary: The above is a small series today to provide you with little knowledge about the process of making plate furniture. If you want to make your own plate furniture, you can refer to this article, I hope to help everyone.